Allied equipment for corrugated board and box making machines

Auto stacker cum Stripper can be attached printer slotter and die cutter and a variety of high speed machines
It works in two way vibrator clean the sheet for unwanted cutting waste
And stacker transport and collect sheet in a while for easy take-away from carton factory

• The whole machine performance characteristics:

I.Waster paper unit

(1) the paper department by pneumatic control, space and convenient dismantling templates, and at the bottom of the sheet belt with waste paper output belt convenient collected waste paper, printing presses and the perfect combination stacking machine.

(2) clear waste vibration axis each axis has four jitter, accelerate the dithering frequency, improve the effect of clear waster paper.

(3) shaking belt adopt cylinder of high elastic belt, good elasticity, does not damage the cardboard.

With the shaft (4) the belt shaft concave belt groove, convenient and according to the actual board size to increase or decrease in the belt, to ensure smooth through of special-shaped carton and not damage the cardboard.

(5) the stripping of the back-end a brush device, avoid the waste paper back board surface, has reached the best effect of clear waste.

(6) clear waste his side has sloping waste paper guide plate losing and belt type paper guiding device, and the paper winding belt makes waste paper on the outside of unit output after concentrated side out after climbing, convenient collected waste paper, saving manpower, and reduce the work intensity.

1. Stacking unit

(1)lifting platform, and a weight lifting device, reduce the motor load, prolong the service life of the reducer.

(2) feed platform controlled by travel switch and photoelectric elevator, with automatic manual two operating modes.

(3) the conveyor belt conveyor belt for special climbing a hill, fold belt surface shape, ensure that output in the process of platform rises after the board does not appear fall off.

(4) the pile of paper height: 1800 mm, the longest paper length: 1600 mm.

Specification:

Overall dimensions (length * width * height) 7200 mm * 3500 mm * 3500 mm

The biggest paper (width * height) 2500 mm * 1600 mm

Maximum speed: 150 pieces per minute or lesser according to machine attached 

Major part and components 

Auto stacker can be attached with printer slotter and die cutter and a variety of corrugation machines
Stacker transports and collects sheets after it cut crease and slotter or die cutter unit from one end to another in collective manner  for easy take-away by carton factory,

features at a glance:

Lifting platform, and a weight lifting device, reduce the motor load, prolong the service life of the reducer.

(2) feed platform controlled by travel switch and photoelectric elevator, with automatic manual two operating modes.

(3) the conveyor belt conveyor belt for special climbing a hill, fold belt surface shape, ensure that output in the process of platform rises after the board does not appear fall off.

(4) the pile of paper height: 1800 mm, the longest paper length: 1600 mm.

(5) Stacker unit also have pneumatic arm as an optional feature

Automatic glue station system

Gum making machine is necessaity of Medium and large procution houses to reduce dependency on out source, saving of time, Un interrupted pruduction line.

Structure features:

This system, do not need to use stabilizer, And paste liquid penetration is strong, and paste liquid stability, long time preservation stratification.

The whole system running are controlled by the program Settings, and software of the control system is designed by the company on the basis of the practical need of each a cardboard-box factory and development, stable and reliable operation.

All materials to add set by the program, performed by PLC control, measurement precision

.
This system has a temperature sensor and temperature display control gel temperature, to ensure that the starch molecules more easily soluble in water, and at the same time avoid glue quality received the change of environmental temperature and produce larger.

Structure Feature

• This equipment is equipped with automatic washing tank, after each delivery the glue, automatic cleaning tanks
• The liquid level sensor could test the liquid level, when the level is lower, then the PLC could make glue according to the different glue point.
• Shear, stirring time set by the program and controlled by PLC.
• Slice into liquid alkali, alkaline storage in alkali liquor storage tank; Lye tank liquid level height is controlled by PLC, when the level to be lower limit, through the pump by alkali liquor storage automatic recharge.
• When starch tank level down to the level sensor, the system automatically alarm prompt adding material and adding material vibration.
• Send glue to glue storage tank automatically by the pneumatic diaphragm pump, is controlled by PLC control

Technical parameters

• Steam pressure 8-10kgf/m2
• The water pressure 8-10kgf/m2
• The compressed air pressure 4-7gf/m2
• Most compressed air consumption 105m3
• The total power 32KW

   Viscosity                        Changement within ±2 s

   Gelatinization temperature          Change within ± 1 °C

System of gel time                 About   30min

   Maximum making glue quantity was 1650 kg each time, minimum amount 750 kg

Flute design and size is probably the most important aspect of corrugated box manufacturing and it is imperative to make the right selection here to get the board and hence the box perfect as per the specifications.

We pride ourselves in being the gold standard in providing corrugated rolls to with different specifications while adhering the international norms.
We also have the unique ability of custom designing the flute rolls. Hundreds of customers trust us for that every year.

We now offer brand new Alloy Steel, Chrome Coated and carbide coated flute rolls flute rolls.

Re-fluting facility is also available for alloy steel rolls.

Specification of special flutes like N and G is also available on demand.

• Corrugated material is available in different wall thicknesses, known as flutes sizes
• A-Flute is 1/4 inch thick, greatest cushioning for fragile products
• C-Flute 3/16 inch thick, commonly used for shipping cases
• B-Flute is 1/8 inch thick, flatter surface for higher quality printing and die cutting
• E-Flute is 1/16 inch thick, a strong alternative for paperboard folding cartons

• V
• U
• UV

Available flutes and parameters:
We specify flute on the basis of international parameters ,market survey and our day to day customer experiences 

A-Flute:

1. A-flute is the original corrugated flute design and is the thickest. With it's thickness
2. A-flute provides the greatest cushioning properties for fragile products
3. Because A-flute offers excellent stiffness qualities and short column crush resistance, it has application across a broad range of customer uses
4. Flutes per Linear Foot: 36
5. Thickness: 1/4"(NO OF FLUTE MAY DIFFER 2 +-.

C-Flute:

1. C-flute is the most widely used flute size, commonly used for shipping cases
2. Often used for packaging glass products, dairy products, and furniture
3. C-flute offers good crushing resistance, good stacking strength, and highly acceptable printing properties
4. Most common
5. Flutes per Linear Foot: 42 (2-4 +-)
6. Thickness: 3/16"

B-Flute:

1. With lower arch heights and more flutes per foot than A-flute material, B-flute contacts liners at a greater number of points
2. This additional support provides a stiff, flat surface for high quality printing and die cutting
3. B-flute offers excellent puncture and crush resistant properties, and consumes less warehouse space
4. Developed for packaging canned goods, B-flute is used for beverage trays, wrap-around blanks, glass-to-glass packs, and slip-sheets
5. B-flute is also preferred for high speed, automatic packing lines as well as for pads, dividers, partitions, and other forms of inner packing
6. Flutes per Linear Foot: 48 (2-4 +-)
7. Thickness: 1/8"

E-Flute:

1. Containing about 76-96 flutes per foot, E-flute has greater crush resistance and a relatively flat surface for high quality printing applications
2. The thin board profile of E-flute reduces outer box dimensions, and can help save storage space
3. Because of its thin profile, cushioning properties, and flat surface, E-flute offers a strong alternative for conventional paperboard folding cartons including boxes for cosmetics, fragile glass, and ceramic items, and delicate instruments
4. Flutes per Linear Foot: 76-96.
5. It is customizable flute and varies with customer demand
6. Thickness: 1/16" (normally) but can be changed as per demand of the customer

F and G Flute:

1. Developed for small retail packaging
2. F-flute makes packages with lower fiber content
3. With reduced fiber in the packaging, a more rigid box is created with less solid waste going into landfills
4. In Europe, F-flute is being used for specialty packaging, point-of-purchase displays, jewelry and cosmetic packages and shoe boxes
5. Word wide , fast food chains are adopting F-flute material in clam-shell packaging
6. Next step G flute is designed for thinner (finer) specifications and its now popular in Mobile/cosmetic/inner garment boxes/lacquer box
7. F flute normally has 125 flutes per foot but it can vary with 5-6 flute variance in certain cases
8. G flute is 158 flute per foot but it can have a variance of 2-4 flutes 

Semi-Auto Strapping machine is a key supporting aspect of corrugation industry is packing before dispatch to end user.

Can be used independently, typically used in medium and small scale operations.

It is absolutely critical that a packaging factory that is producing strong and good quality boxes, put a final cherry on the cake by bundling the boxes in a good strap. It ensures the safety of package till the last mile delivery is done.
 We put forth the best in class strapping machinery for our clients. 
We offer both automated as well semi-automated machinery that supports a variety of straps, plastic and PE type materials.
Automatic or semi-auto conveyor can be used offline or online according to capacity and needs of the packaging industry. 

SEMI AUTO STRAPPING MACHINE:

It is ideal for moist working environment, such as meat, seafood, poultry and agricultural processing plants.

Automatic strapping machine for PP strapping. Easy operation and simple maintenance. The proven quality and performance make , the most cost effective solution for general applications for various type of product to strap.

Automatic Strapping machine can be used independently or as attached accessory for strapping with a folder gluer and or auto stitchers.

A key supporting aspect of corrugation industry is packing before dispatch to end user. This is where strapping and bundling machinery helps. It is absolutely critical that a packaging factory that is producing strong and good quality boxes, put a final cherry on the cake by bundling the boxes in a good strap. It ensures the safety of package till the last mile delivery is done.

 We put forth the best in class strapping machinery for our clients. 
We offer both automated as well semi-automated machinery that supports a variety of straps, plastic and PE type materials.
Automatic or semi-auto conveyor can be used offline or online according to capacity and needs of the packaging industry. 

This machine is most cost effective and reliable auto solution of strapping to use as independent unit or attachable to Semi auto, fully auto gluer and stitchers, As an easy transfer of box from delivery table to strapping machine is so simple and labor saving ,rest this machine to do auto strap to the box counted bundle .

Automated Waste Conveyor attached with Baling Press

With time waste management has become an industry in itself, a force to be recognized due to the value it brings to the table. 
Prominent corrugated and paper units apply most efficient, automated waste management system with conveyor.
The conveyor can be started from their production as well from the place where waste is stored. 
This helps in easy movement, disposal as well as space optimum conversion of fragmented waste into bales that can now be easily stored as well as transported to the recycling plants. 

Waste Management is an important and critical part of corrugated and paper industry.
It has a multiple benefits for a production house 

1. Making working environment eco-friendly and dust free
2. Extra working space available for getting important work done
3. Easy management of waste for recycling purposes - paper waste turned to bales to make paper again

Hydraulic pressure press and bail making.

Waste Management is an important and critical part of corrugated and paper industry.
It has a multiple benefits for a production house ,Making working environment eco-friendly and dust free

1. Extra working space available for getting important work done
2. Easy management of waste for recycling purposes - paper waste turned to bales to make paper again      
3. It is mainly applicable to the compression and packaging of loose materials such as waste paper edges, cartons, straw and straw in large waste paper recycling companies.
4. 1. Hydraulic configuration: the low-noise hydraulic circuit system adopts the combination of imported and domestic high-quality parts, which not only ensures the quality but also reduces the cost, and the performance of the whole machine is stable.
   2. Electrical equipment configuration:  control is adopted to make the circuit simple, the failure rate low, the inspection and elimination simple and fast.
   3. Cutting knife: international scissors design is adopted to improve the paper cutting efficiency and extend the service life of the blade.
   4. Wire binding device: the latest international wire binding device, saving wire, fast binding, low failure rate, easy to clean and maintain.
   5. Set the length freely and record the package value accurately.
   6. Easy installation, simple foundation construction, no need for foundation reinforcement treatment.
   7. Unique automatic baling device, fast speed, simple structure, stable movement, low failure rate and easy maintenance.
   8. Online feeding, air duct feeding and manual feeding

    

Technical Specifications

• Motor  3 hp
• No of cylinder 2
• Bale size.  27x20x30 inch
• Chamber size. 27x20x48 inch
• Oil tank.        80 litre
• Force of pressing cylinder 15 ton
• Working pressure.  1300psi

Auto-feeder conveyor for all chain feeding machinesfor reducing manual labor

 Features:-

1. Adopt screw rod adjusting mechanism adjusts cardboard dimension, one man operation, simply and fleetly.
2. The stack cardboard mechanism adjustable expediently, more suitable for all kinds of cardboard length, and feed cardboard steadily and exactly.
3. Paper-feeding belt adopts high quality rubber seamless belt, increase frictional force, extend life-time.
4. Air blower with air hole feeding belts enable smooth feeding of paper 

Sizes in Width: 2400 MM/2600 MM/2800 MM/3000 MM

Digital Gsm Tester:

Excellent tool for exact or precise measurement of GSM of paper & Paper board with appropriate size. imported
load transducer, GSM of the sample directly displayed on panel meter Template Size 10*10, 10/20, 25*40 cm.

Measuring range 0-5000 gsm with template size 10*10

accuracy 0.1/1.0 GSM, with auto zero facility

Analogue Bursting Strength Tester. It is a reliable index of measurement of strength and performance of materials like paper, paper boards, corrugated boards and boxes, solid fiber boards, filter cloth, industrial fabric, leather and Rexine. The offered machine is manufactured using high quality components and cutting-edge technology under the supervision of experienced professionals. Clients can avail this machine from us at market leading price.

Features:

• Display: Analogue ( On Pressure Gauge)
• Opening in upper clamp: 30.5 mm diameter
• Opening in lower clamp: 38.1 mm diameter
• Test fluid: Glycerin
• Motor: 1⁄2 HP Single Phase
• Sound Less Motor
• Manual Clamping
• Simple to operate
• It evaluates material test and provides reliable, repeatable and consistent data
• Least Count: 0.1 kg/cm²

The equipment is built on a rigid metallic base plate and finished in white & Blue combination power coating painting and bright chrome / zinc plating to give it a corrosion resistant finish.

• Ease of installation, high accuracy and fine performance
• Calibration facility is also available
• Power Coated Body
• Clamping Shaft
• Pressure Gauge
• Power Switch
• Start Button
• Indicator
• Clamping Wheel
• Diaphragm placement

PARTITION ASSEMBLER MACHINE

 This is supporting machine for corrugated box making to assemble the partition cut board. Generally most of factory use manual assembly of partition board which is slow process and highly labour consuming .

Automatic assembler is new invention in the field and make partition supply to end user fast and save huge amount of labour

Structural Characterstics:-

1. Lengthways and Horizontal Sheets to do decussating insertion.
2. Automatic inserting all kinds calpboard and block.
3. Double-position output type, double efficacy.
4. Pneumatic System and electric System to make sure the advancement of device control.
5.  PLC man-machine interface for easy operation.

Technical Parameters:

Motorized drum type gum mixer for making gums with starch powder and water combination

Capacity : 350 - 500 - 1000 kg

Or any specific capacity required by production house

Auto tying  strapping machine for corrugated carton paper box is used with PE belt for tying corrugated boxes, folding cartons and packaging materials together. It is a cost effective, secure and extremely east way to strap a box. It can be used with a Auto Gluer and Stitcher for fast production.

Used as independent bundling or strapping machine with PE Type belt strap.
In this strap is tied and not affixed.

Technical Specifications 

Features: 

•  This kind of machine is used for cartons, cardboards, books, folding cartons, packaging materials and so on
• Simple and stable, easy to operate.
• PE string, can make single or double circle bundling.
• Uses 28# PE string

A key supporting aspect of corrugation industry is packing before dispatch to end user.
This is where strapping and bundling machinery helps. It is absolutely critical that a packaging factory that is producing strong and good quality boxes, put a final cherry on the cake by bundling the boxes in a good strap. It ensures the safety of package till the last mile delivery is done.
 We put forth the best in class strapping machinery for our clients. 
We offer both automated as well semi-automated machinery that supports a variety of straps, plastic and PE type materials.
Automatic or semi-auto conveyor can be used offline or online according to capacity and needs of the packaging industry.