2 Layer Corrugation Line

Double Profile Oblique Type Single Facer Paper Corrugation Machine with Self Loading system

The made in India gem from 'Sujata' is trusted and loved by corrugation manufacturers around the globe. Known for its versatility, durability and value-for-money the machine is at heart of corrugation manufacturers with medium to large scale operations and those seeking to enter the big league. 

Machine finds utility in producing regular and printed corrugated boxes from a single machine source.

This is a high Speed oblique type Paper Corrugating Machine with twin flute/Double profile system, designed to use two (2) different flutes in one corrugation machine without changing the flutes.

Salient Features

• Suitable to run two flutes without changing the flute rolls
• 2 Flute roll sets (with Narrow/E flute preferred generally)
• Comes with Heater, Counter, AC Drive and Reel Stand
•  Jumbo reel stand is another critical feature of this high speed machine making it effective in manufacturing houses around the world
• HSCDP is finger type operation and FSHSCDP is fingerless operation as upgradation in HSCDP category 

                                                                                                                                                                                                                             HSCDP                FSHSCDP

Sujata Pneumatic Type Single Facer Corrugating with Auto Gum Circulation (Fingerless). This made in India gem is a high speed single facer machine with ability to produce to high quality corrugated board at a high speed. With pneumatic pressure adjustment, auto gum circulation and durability of Sujata the machine is specifically designed for top corrugation houses looking for a reliable automatic upgrade for corrugation machine

Advantages of Sujata Pneumatic Single Facer over Chinese Single Facers

• Lower maintenance costs (60-70 Percent savings in refluting costs) 
• Better Electricals of Siemens/ABB
• All parts are made in India with reliable warranty cycles and easy future availability

Salient Features

• One Set of en19 (forged) Flute Rolls of B flute
  
• Pneumatic Control
  
• Bearing – NBC
  
• Roller bearing - URB Brass Cage
  
• Auto Gum Circulation
• Main Motor- Siemens
  
• Blower Motor- ABB/ Siemens
  
• Reel Stand Motor - Siemens
  
• AC Drive - Crompton
  
• Heater- Electro Heat
  
• 2 Pre-Heaters and 3 Main Heaters
  
• Electricals
  
• Starter (With Gear Box)
  

Technical Data

Features

Sujata High Speed Oblique type single face Paper Corrugating Machine (Bearing Mounted) (HSCBR) and FSHCBR oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Slitter blades are optional with the machine

Features

• Inhouse casting for better quality control and build a stronger and heavier profile
• UV Design of flute rolls to add greater strength in corrugated board, especially helpful for bigger sizes
• Inhouse design and grinding of flute rolls to build perfect E, F and C flute boxes
• Vertical integration of all the manufacturing processes to build a world class product

Sujata Fingerless High Speed Oblique type single facer Paper Corrugating Machine (Bearing Mounted)  finds place in top packaging houses around the globe due to its superior built, durability, high rate of production as well as staggeringly low maintenance costs

Oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self loading twin shaft reel stand and 2 pre heating cylinders. Variable speed dive and slithering blades are optional with the machine

Sujata NC Servo Sheet cutter is at heart of paper and packaging industry as well as 2 ply corrugated line and is an essential technology to own for any paper and corrugation manufacturer.

It comes with a top speed of 70M/min and is used for high precision cutting.

Over decades of research and deployment we have built ourselves as the most trusted brand in Servo Driven NC Sheet cutter and stacker.

High speed NC Cutter is an efficient machine to cut 2 layer corrugated board and paper with absolute precision and speed.

A stacker can also be attached to the machine to make the line seamless and automated.

This machine can be used as independent cutter as well as 2 layer line cutter with setting controlled through highly responsive and user friendly digital touch screen.

Technical Specification

Electrical Components:-

Automatic stacker:

• The Max. Speed of collection paper:70m/min
• The Max. Length of collection paper :1400mm
• This machine can be collected at the same time at most 4 pieces of paper
• The machine can realize count automatically, automatic stacking, automatic stamping
• Stacker hight:100mm
• The machine have special leading edge Aligning institution
• The automatic stacking machine cost is low. Small footprint, save man power ,Is the best choice of medium-speed fitting machine.
• Floor area : 3.5*1.9m

Sujata Shaftless Hydraulic Mill Roll Stand with mechanical break is a durable reel stand and built to last. The modern engineering marvel is built with three proprietary features:

1. Best in Class Weight lifting rating
2. Independent movement of individual arms giving better control, safety and flexibility of operation
3. Wider base design to avoid accidents and tripping over of stand in case of larger reels

Mill Roll Stand is a Twin Roll Paper Reel Loader that unwinds during the working of a paper cutting line, offset line, corrugation line and so on and supplies paper to the plant in play. 

Features at a glance

• Ideal for high speed
• Shaft less reel  lifter with multi movement
• Equipped with 6 hydraulic cylinder
• Heavy duty hydraulic power pack with gauge
• Saves labor 
• Attachable to any type of single facer, reel cutter and other multiple paper reel lifting and unwinding.
• Machine is also suitable for any type of reel lifting application in further paper process like web , paper mills and other paper converting industry
• Mechanical breaks ensure un interrupted working and economy part replacement
• Mechanic core and nut system easy to operate by common mechanism
• Sizes: 1400 to 1800 mm, can be custom built as per requirements

SHAFTLESS SERIES (SL)- HYDRAULIC MILL ROOL STAND

SL- series in our product range is wide and equipped with multiple functions and variants, Hydraulic shaft less is in top of its range, having exclusive features of multi shaft movements, pneumatic air brake system to pick the reel with power and grip, fast movement, bulge type reel core etc.. 

SL top series features at a glance:

Structural feature：

★Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others, the lifting of the paper adopts hydraulic drive.

★Adjustable brake adopts multipoint braking system.

★Every stand can  matched  with two sets paper car as optional demand  by buyer  , and they can supply paper on both the sides at the same time.

Technical Parameters：

• The range of clamping paper：MAX1200-2200mm MIN1000mm(depending upon the size choice of the buyer) 
• Clamping diameters：MAX￠1500mm MIN￠350mm
• Main shaft diameter of paper holder：￠240mm   
• Gas source work pressure (Mpa) ：0.4---0.8Mpa
• Equipment size：Lmx4.3*Wmx1.8*Hmx1.6             
• Single Weight - maximum of  4000Kg
• Hydraulic system parameters：

• Work pressure（Mpa）:16---18Mpa 2、lifting hydraulic cylinder：￠100×440mm  
• Clamping hydraulic cylinder：￠63×1300m 4、hydraulic station motor power：3KW --380V -- 50Hz
• solenoid valve voltage：220V  50 Hz

Main  parts, at a glance 

Shaftless Electric Mill Roll Stand with Pneumatic Brake

Mill Roll Stand is a Twin Roll Paper Reel Loader that unwinds during the working of a corrugation line and supplies paper to a single facer corrugating machine. It plays a pivotal part in converting liner paper to corrugated board seamlessly.

Electric mill stand is shaftless and has hence the ability to pick the reel from core. Bulge nut inserts in paper roll to lift the stand without excessive physical labor. Pneumatic air lock is a priceless feature to carry and lift the reel without loss of tension.   

TECHNCAL PARAMETERS

*  PAPER NIP RANGE(WORK WIDTH):MAX 1200- 1600MM   MIN 800MM

*  PAPER NIP DIAMETER:MAX ￠1500MM  MIN ￠350MM

*  SINGLE SIDE MAX LOADING: MAX 3000KG

*  AIR SOURCE WORK PRESSURE(MPA): 0.6-0.9MPA

*  EQUIPMENT TOTAL POWER:5.5KW

*  WORK ELECTRIC SOURCE:PRESSURE 440V   FREQUENCY 50HZ  

GROUND PAPER FEED CARRIAGE IS OPTIONAL TO THIS EQUIPMENT TO EASY CARRY OF SHEET AND EASY APPROACH TO THE STAND ARMS

Rotary Shear: Reel to Sheet Cutter (RSC)

Rotary sheet cutter is designed for high production sharp cutting of a ply corrugated board without damaging flutes as well as cut line paper. This cutter can be used as independent unit as well as a attached unit with a corrugation machine.

This machine is having size changing methods of gear changing mechanism  by following sizing chart provided with the machine.

High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .

Production: 8-10T per Day 20000-25000 Master Cartons (approximately)

Heating Source: Electric or Steam

Manpower Dependence: Extremely Low

Manpower Required: 5-10

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.

Structure of basic and additional machines is described below:

Sujata Economical Semi Automatic Corrugation Plant is focused on building a quality corrugation product for you with focus on value for money. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply.

Production: 4T per Day 10,000 Master Cartons (approximately)

Heating Source: Electric

Manpower Dependence: Medium

Manpower Required: 20-22

 Technical Specifications

We bring together highly durable and trusted set of machines in this primary line that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who are looking to start operations in small to medium scale. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible and durable machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly.

Semi Automatic Corrugation Plant - Model ENS-PRO1

ENS-PRO1 is focused on building a quality corrugation product at scale for manufacturers with a high output and serving multiple clients. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply.

Production: 4T per Day 10,000-12500 Master Cartons put together (approximately)

Heating Source: Electric

Manpower Dependence: Low

Manpower Required: 7-12

PRO1 brings our market leaders and standards Combined Rotary Slotter Slitter Scorer and Thin Blade Slitter Scorer Machine to the plant which help increase your output by 5x with significant improvement in quality. This helps you serve a variety of clients as well as bring a differentiated product to the market.

Technical Specifications

We bring together highly durable and trusted set of machines in this commercial line with a mix of latest innovations that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Commercial Box Making, Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who have medium to large scale operations and are commercial third party producers. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible, durable and yet highly productive machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly to 50,000 to 1Lakh boxes per day.

Semi Automatic Corrugation Plant - Model ENS-PRO2

ENS-PRO2 is focused on building a quality corrugation product at scale along with versatility of completing short run print jobs for mono-cartons and folding cartons. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply.

Production: 4-6T per Day 15,000-18000 Master and Die Cut Cartons put together (approximately)

Heating Source: Electric

Manpower Dependence: Low

Manpower Required: 7-12

PRO2 brings our market leaders and standards Sujata Platen Die Cutting, Combined Rotary Slotter Slitter Scorer and Thin Blade Slitter Scorer Machine to the plant which help increase your output by 5x-7x with significant improvement in quality. This helps you build a differentiated offering of products with ability to run parallel jobs for master and mono-cartons.

This helps you serve a variety of clients and utilize your space and labor better.

Technical Specifications

We bring together highly durable and trusted set of machines in this commercial line with a mix of latest innovations that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like E-commerce, Pharma, Consumer Durables, Commercial Box Making, Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who have medium to large scale operations, serve a variety of clients and are commercial third party producers. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible, durable and yet highly productive machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly to 50,000 to 1Lakh boxes per day.

High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .

Production: 8-12T per Day 25000-35000 Master and Die Cut Cartons (approximately)

Heating Source: Electric or Steam

Manpower Dependence: Extremely Low

Manpower Required: 5-10

Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.

Structure of basic and additional machines is described below:

Sujata Semi Automatic Paper Plate Corrugation Plant is a modern and robust solution to make strong Disposable Paper Plates in an efficient, sustainable and economical manner.

Production: 4T per Day 50,000 Paper Plates (approximately)

Heating Source: Electric

Manpower Dependence: Medium

Manpower Required: 12-15

 Technical Specifications

Sujata Automatic Paper Plate Corrugation Plant is a modern, quick and robust solution to make strong Disposable Paper Plates in an efficient, sustainable and highly automated manner.

Production: 6T per Day 70,000-80,000 Paper Plates (approximately)

Heating Source: Electric

Manpower Dependence: Low

 Technical Specifications

• Single facer Corrugation with forged flute rolls
•  Hydraulic Dual Shaft Reel Stand with Twin Shaft System for quick changeover
• Proprietary Blower System to rotate heat evenly and more durability
•  Ac drive
• Electric/Gas Heaters
• Temperature Control Unit
•  Conveyor
•  Online pasting with Hot plate junctions
•  Heavy Duty Programmable PLC Sheet Cutter with best in class 1mm accuracy and imported steel knives

 Optional Upgrades

1. Shaftless Reel Stand 
2. Rotary Die Cutting Machine
3. Baker with Additional Hot Plates
4. Overhead

Sujata Apple Box Corrugation Plant is focused on building a high quality Apple Master Carton at scale for manufacturers with a high output. 

Production: 6-8T per Day 20,000-25000 (10-12 Hour Shift approximately)

Heating Source: Electric

Manpower Dependence: Medium

Manpower Required: 15-18

It brings our market leaders and standards HSCBR, SDC/ Rotary Die to the plant which help increase your output, stability with significant improvement in quality. This helps you serve a variety of clients as well as bring a differentiated product to the market.

Technical Specifications

We bring together highly durable and trusted set of machines in this commercial line with a mix of latest innovations that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Commercial Box Making, Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who have medium to large scale operations and are commercial third party producers. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible, durable and yet highly productive machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly to 50,000 to 1Lakh boxes per day.

Sujata FSHSCDP Double Profile Fingerless Oblique Type Single Facer Paper Corrugation Machine with Self Loading system is a modern gem focused on producing high strength high quality corrugation boards at high speeds.

The made in India gem from 'Sujata' is trusted and loved by corrugation manufacturers around the globe. Known for its versatility, durability and value-for-money the machine is at heart of corrugation manufacturers with medium to large scale operations and those seeking to enter the big league. 

Machine finds utility in producing regular and printed corrugated boxes from a single machine source.

This is a high Speed oblique type Paper Corrugating Machine with twin flute/Double profile system, designed to use two (2) different flutes in one corrugation machine without changing the flutes.

Salient Features

• Suitable to run two flutes without changing the flute rolls
• 2 Flute roll sets (with Narrow/E flute preferred generally)
• Comes with Heater, Counter, AC Drive and Reel Stand
•  Jumbo reel stand 
• Auto Gum Circulation and Slitter Attachment are optional features
• HSCDP is finger type operation and FSHSCDP is fingerless operation as upgradation in HSCDP category 

                                                                                                                                                                                                                             HSCDP                FSHSCDP

Our Pneumatic High Speed Single Facer Corrugation Machine stands out for its durability, reliability and performance in high speed corrugation lines.

 Features:

• High Speed, Pneumatic Pressure
• One Set of Hard Chromed Flute Roller
• Sizes - 1200mm, 1400mm, 1600mm
• Flutes: A,B,C,E, F
• UV Profile of Corrugation Rolls for higher strength board
• Stand is not included
• Heavy duty air blower
• Auto Gum Circulation
• Upper Roll Diameter: 280mm
• Middle Roll Diameter: 290mm
• Heavy duty pressure
• Available with different heating options

1. Pneumatically adjust Upper Roller Gap - Yes

2. Pneumatically adjust Pressure Roller Gap- Yes

3. Pneumatically adjust Gum Roller Gap- Yes

4. Glue Dam to control gum based on paper width- Yes

5. Engraved Gum Roller.- Yes

6. Auto Circulation of Gum.- Yes

Technical Data

Sujata High Speed Kashmir Apple Box Corrugation Plant is focused on building high quality Kashmir Apple Boxes at scale for manufacturers with a high output. Kashmir Apple Boxes are based on Duplex or Offset printed top sheet and hence need a robust rotary die cutting to delivery high quality output at high speed. 

Rotary Die Cutting Machine with slotting attachment has design speed of 60 boxes per minute and can be used to make both kind of Kashmir Apple boxes (smaller and larger formats) at high speed. 

Production: 5Tons per Day 20,000-25000 (10-12 Hour Shift approximately)

Heating Source: Electric

Manpower Dependence: Medium

Manpower Required: 15-18

It brings our market leaders and standards HSCBR, Rotary Die to the plant which help increase your output, stability with significant improvement in quality. This helps you serve a variety of clients as well as bring a differentiated product to the market.

Technical Specifications

We bring together highly durable and trusted set of machines in this commercial line with a mix of latest innovations that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Commercial Box Making, Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who have medium to large scale operations and are commercial third party producers. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible, durable and yet highly productive machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly to 50,000 to 1Lakh boxes per day.

Sujata Starting Semi Automatic Corrugation Plant  is focused on building a quality corrugation product for you with another eye on budget. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply. Starting plant is for corrugators who are starting commercial corrugation plants but want to invest wisely in initial phases.

Production: 4T per Day 10,000 Master Cartons (approximately)

Heating Source: Electric/Gas

Manpower Dependence: Medium

Manpower Required: 20-22

 Technical Specifications

We bring together highly durable and trusted set of machines in this primary line that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who are looking to start operations in small to medium scale. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible and durable machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly.

Sujata Ideal Starting Semi Automatic Corrugation Plant  is focused on building a quality corrugation product with a good balance of automation and flexibility. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply. Ideal Starting plant is for corrugators who are starting commercial corrugation plants but want to build a niche for them immediately while not losing ability to handle a large gamut of clients.

Ideal corrugation plant helps clients build conversion engine with higher automation and capacity that allows the corrugator to execute further expansion seamlessly over a 10 year period.

Production: 4T-8T per Day 10,000-20,000 Master/Die Cartons (approximately)

Heating Source: Electric/Gas/Steam

Manpower Dependence: Low-Medium

Manpower Required: 15-18

 Technical Specifications

We bring together highly durable and trusted set of machines in this primary line that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who are looking to start operations in small to medium scale. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible and durable machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly.

Sujata Die Cutting Based Semi Automatic Corrugation Plant is focused on building a quality die cutting based corrugation product . It can be used to build robust corrugation boxes of 2/3/5/7/9 ply. Die Cutting based corrugation plants are a good addition for commercial offset printers looking to add e flute die cut corrugated boxes to their portfolio as well as new commercial units looking to start corrugation plant conservatively with with a high quality product.

Production: 4T per Day 10,000 Master/Die Cartons (approximately)

Heating Source: Electric/Gas

Manpower Dependence: Low-Medium

Manpower Required: 15-18

 Technical Specifications

We bring together highly durable and trusted set of machines in this primary line that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who are looking to start operations in small to medium scale. 

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible and durable machinery plants. 

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly.