High speed corrugated board production line is used in various production capacity of a packaging unit and with the usage its segment are also wide from 2 layer to 7 layer productions line all lines and segments gives mass production and quality to each segment according to its needs let us discuss about all types of lines from make 2 layer sheet to a multi-layer board .
Production: 8-10T per Day 20000-25000 Master Cartons (approximately)
Heating Source: Electric or Steam
Manpower Dependence: Extremely Low
Manpower Required: 5-10
Structure of each line is group of machines which is planned according to line speed/no of layers/nature delivery in only sheet form or silted/scored.
Structure of basic and additional machines is described below:
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Pneumatic Type Single Facer Corrugating with Auto Gum Circulation (Fingerless), this made in India gem is a high-speed single facer machine with ability to produce superior quality corrugated board at a rapid pace
Size: 1600mm
Features: · High Speed, Pneumatic Pressure · Heavy duty air blower · Auto Gum Circulation · Flute Roller · Upper Roll Diameter.: 280mm · Middle Roll Diameter: 300mm · Heavy duty pressure · Speed 35-60 meter/min depending on customer's heating preference · Attachable to electric/steam/ oil heating
Technical Data
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SUJATA Shaftless Reel Stand for Corrugation Machine (Electric Type)
Mill Roll Stand is a Twin Roll Paper Reel Loader that unwinds during the working of a corrugation line and supplies paper to a single facer corrugating machine. It plays a pivotal part in converting liner paper to corrugated board seamlessly. Electric mill stand is shaftless and has hence the ability to pick the reel from core. Bulge nut inserts in paper roll to lift the stand without excessive physical labour. Pneumatic air lock is a priceless feature to carry and lift the reel without loss of tension. TECHNCAL PARAMETERS * PAPER NIP RANGE (WORK WIDTH) : MAX 1200- 1600MM MIN 800MM * PAPER NIP DIAMETER:MAX ¢1500MM MIN ¢350MM * SINGLE SIDE MAX LOADING: MAX 3000KG * AIR SOURCE WORK PRESSURE(MPA): 0.6-0.9MPA * EQUIPMENT TOTAL POWER:5.5KW * WORK ELECTRIC SOURCE: PRESSURE 440V FREQUENCY 50HZ
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Sujata NC Reel sheet cutter can be used for set-length cutting reel paper and single facer board, change order fast, high cutting precision, fast work speed, low waste, it also suit for color-printing box package.
Size: 1600mm
Features • The machine adopts PLC with touch screen operate design, operator can know detailed work status. • Adopts variable frequency motor reduce the fault caused by transmission wearing. • Computer restores many production orders, human-machine interface • Use high quality variable frequency motor. • Teeth surface be quenching and grinding, high precision transmission, low noise, transmission part lubrication adopts oil pump automatic recycle design. • Used high speed flat type knife, high hardness with long use life. Precision adjustable gapless gear ensure accurate mesh, good cutting with high straightness, protect knife
Technology Parameter:
• Design speed:70m/min • Working speed:0-70m/min • Cutting length:300-9999mm Cutting precision:±1.5mm • Effect width:1400-3000 mm • Cutting layer: single layer, double layer
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Sujata Automatic stacker is designed to stack and deliver 2 ply corrugated boards in neat piles after being freshly minted from our high speed 2 ply corrugated line Size: 1600mm
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